09.2 - 507 E 10th St - German Free School - reconstruction — original pdf

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Stone Wall Disassembly & Reassembly Plan Location: 507 E 10th St Prepared by: AGC Home Remodeling Objective To carefully disassemble and reassemble the existing stone wall while preserving the original layout, structural integrity, and aesthetic. This will be achieved through systematic stone numbering, detailed documentation, and careful handling. Step-by-Step Plan 1. Pre-Work Preparation ● Photograph the entire wall from multiple angles (close-up and wide shots). ● Create a labeled elevation sketch of the wall to track stone placement. ● Assign a team lead to manage documentation and stone tracking throughout the process. 2. Stone Numbering & Mapping ● Each stone will be marked with a removable, weather-resistant tag or labeled with chalk/marker on the reverse side. ● Numbering will proceed row by row (left to right, bottom to top). ● A corresponding map and photo reference will be maintained to ensure accurate reassembly. 3. Disassembly Process ● Begin from the top row and carefully remove each stone. ● Stones will be handled manually or with soft tools to avoid breakage. ● Each stone will be placed on padded pallets or in labeled bins by row and number. ● Mortar will be cleaned off where appropriate, and any loose debris removed. 4. Storage & Protection ● All stones will be stored on-site in a covered, secure area. ● Labeled and separated by section to ensure efficient reassembly. ● Tarp or temporary fencing may be used for additional protection. 5. Reassembly Process ● Reinstall stones in reverse order of disassembly using the labeled plan and photo references. ● Mortar and joints will be matched as closely as possible to the original appearance. ● Repointing will follow standard masonry best practices and meet local code requirements. ● Final inspection to ensure appearance and structure matches original condition. Materials & Tools ● Numbering materials (tags, chalk, markers) ● Pallets or bins for stone organization ● Hand tools for mortar removal and stone handling ● Mortar mix to match existing ● Protective coverings for stone storage Estimated Timeline: Estimated disassembly: 4 - 8 Weeks Storage & preparation: 4 Weeks Reassembly: 4 - 8 weeks Total estimated time: 12 - 20 Weeks Notes ● Any damaged or deteriorated stones will be noted and reviewed with the client before replacement. ● All work will be performed in accordance with local building codes and preservation standards.